Custom-made Gear Box Automatic Assembly Machine
Machine Process: Auto loading and placing rocker into fixture → Auto loading and assembly box with rocker → Auto loading and assembly gear1 with box assy → Auto screwing gear screw → Auto pressing nut → Auto loading gear shaft → Auto assembly spring for shaft → Auto assembly two balls for shaft → Auto loading and assembly gear2 with shaft assy → Auto greasing for gears → Auto loading and assembly cover → Auto quality checking → Auto screwing → Auto unloading NG parts → Auto unloading OK parts
| Components Qty | 9 parts |
| Cycle Time | 2.5 sec/pc |
| Weight | About 1200kg |
| OEE | 90% |
First Pass Yield | 99.5% |
Standard Parts Brand | Panasonic, Mitsubishi, SMC, Keyence, Omron |
Requested Operators | 2 |
Certificate | CE |
After we complete the assembly and debugging of the equipment, we will inspect and select appropriate packaging materials to protect the equipment from shock, moisture, and fixation.
Make sure the equipment reaches its destination in good condition.
● On site installation, debugging, training and mass production follow up.
● 1 year Warranty from date of shipment, lifetime maintenance service.
● Response any defects claims within 4 hours for mainland customers.
● 12 hours for overseas customers by telephone or mail.
● Supply remote services by smart glass, team viewer, Teams and camera.
1. The technical training described below is free technical training, and no additional fees are charged. The technical training consists of the project's on site general manager, mechanical engineer and electrical engineer, who are responsible for implementing the entire training plan.
2. The whole process of installation from the installation to the commissioning is carried out by the expert group and the production technology, equipment management and production operators designated by the customer. At the same time, the expert group is responsible for technical guidance to the customer's technical staff throughout the implementation process. Training with technical points, including:
a. Equipment system principle and operation method, maintenance.
b. Equipment operation and debugging, parameter setting.
c. Operation and application of the software.
d. Operating procedures and precautions for the equipment.
e. Safety protection measures for various action agencies.
f. Maintenance of electrical systems and mechanical parts.
g. How to make correct judgment, analysis and how to troubleshoot when the equipment fails.
h. Solutions to possible dangerous situations.
